How to Automate Rosin and Hash Hole Pre-Roll Infusion
Hash holes and rosin-infused pre-rolls are revolutionizing the cannabis industry, offering potent, flavorful experiences that captivate consumers. However, producing these infused pre-rolls manually is labor-intensive, inconsistent, and costly, posing challenges for dispensaries aiming to scale. Enter automation: Sorting Robotics’ Jiko+ Donut Maker transforms rosin and hash hole pre-roll infusion with AI-driven precision and efficiency.
This guide explores the automation process, from understanding hash holes to leveraging the Jiko+ for commercial production. Whether you’re a dispensary owner or a cannabis enthusiast, discover how to streamline infused pre-roll manufacturing while ensuring quality and profitability. Ready to automate? Let’s dive in!
Understanding Hash Holes and Rosin Pre-Rolls
Hash holes, also known as donut joints or wormholes, are infused pre-rolls featuring a central “worm” of solventless concentrate, typically live rosin, encased in high-quality cannabis flower. When smoked, the concentrate vaporizes faster, creating a glowing hole in the center, enhancing potency (up to 40% THC) and flavor. Rosin pre-rolls, similarly, blend flower with rosin for a smoother, terpene-rich experience, but may not always form the signature hole.
Why They’re Popular:
Potency: THC levels far exceed standard joints (20–25% THC), appealing to medicinal and recreational users.
Flavor: Rosin’s terpenes amplify strains like Grape Sorbet or White Raspberry, creating complex profiles.
Convenience: Portable and easy to use, no dab rig required.
Production Challenges:
Labor Intensity: Manual rolling takes 5–10 minutes per hash hole, limiting output.
Inconsistency: Uneven rosin placement leads to poor burns or wasted concentrate (30–40% loss).
Cost: Labor costs average $5 per joint, unsustainable for large-scale production.
Automation addresses these issues, enabling dispensaries to meet the 20% market share of infused pre-rolls in 2025, with demand growing 15% annually.
Example: A hash hole is like a jelly-filled pastry—flower as the dough, rosin as the vibrant filling, delivering a burst of flavor.
The Case for Automating Pre-Roll Infusion
Manual infusion is a bottleneck for dispensaries. Scaling production to meet rising demand requires automation to ensure consistency, reduce costs, and maintain quality. Here’s why automation is critical:
Scalability: Manual teams produce 50–100 pre-rolls per hour, while automated systems like the Jiko+ produce 800, scaling to 40,000 monthly.
Cost Efficiency: Automation cuts labor costs by 98% (from $5 to $0.10 per joint) and reduces concentrate waste by 20–30%.
Consistency: AI ensures precise rosin dosing, eliminating uneven burns and boosting customer satisfaction by 25%.
Market Advantage: Automated dispensaries capture market share faster, with 65% of consumers preferring infused pre-rolls for potency (2024 survey).
Case Study: Blenz Cannabis scaled hash hole production from 5,000 to 20,000 units monthly using automation, saving $15,000 in labor costs and increasing revenue by 18%.
Automation isn’t just a luxury it’s a necessity for staying competitive in the infused pre-roll market.
Introducing the Jiko+ Donut Maker
Sorting Robotics’ Jiko+ Donut Maker is the industry’s leading solution for automating rosin and hash hole pre-roll infusion. Building on the Jiko infusion machine, the Jiko+ is tailored for hash holes, using advanced technology to streamline production.
Key Features:
Donut Maker Poker: A specialized needle ($250.00 USD) creates a precise channel for rosin, ensuring hash hole structure.
12 Infusion Wheels: Hold 20 pre-rolls each ($800.00 USD standard, $2,400.00 USD custom), producing 800 units per hour.
AI and Computer Vision: Achieve 99.9% dosing accuracy, reducing waste by 20–30%.
Touchscreen Interface: Customizes temperature (70–120°C), pressure, and dosage for rosin, badder, or distillate.
Health Monitoring: Tracks maintenance cycles, minimizing downtime to under 1% annually.
Sustainability: Energy-efficient motors cut power use by 15%, aligning with eco-conscious trends.
Specifications:
Output: 800 pre-rolls/hour
Pre-roll sizes: 0.8g–1.0g cones, blunts, tubes
Concentrates: Live rosin, badder, distillate, sauce, shatter
Footprint: 4x3 feet
Example: The Jiko+ is like a robotic barista, crafting perfect hash holes with the precision of a coffee machine, every time.
How the Jiko+ Automates Infusion
The Jiko+ simplifies rosin and hash hole pre-roll production with a seamless, automated workflow. Here’s how it works:
Load Pre-Rolls: Place 20 pre-rolled cones or blunts into the infusion wheel, secured by a replacement lid ($150.00 USD).
Set Parameters: Use the touchscreen to adjust temperature, pressure, and dosage (0.3–0.5g rosin), saving recipes for quick setup.
Create the Channel: The Donut Maker Poker ($250.00 USD) inserts a precise channel into each pre-roll, preparing it for infusion.
Infuse Rosin: A heated V16-RI needle ($300.00 USD/set) injects rosin, guided by AI for even distribution. The needle nozzle ($250.00 USD) prevents clogs.
Cool and Eject: Pre-rolls cool for 60 seconds (optionally hung upside-down) before the wheel ejector ($475.00 USD) removes them.
Clean and Repeat: Foam wipers ($60.00 USD) and swabs ($25.00 USD) clean the needle in 30 seconds, readying the next batch.
Key Stats:
Waste Reduction: 30% less concentrate loss vs. manual methods.
Speed: 800 pre-rolls/hour vs. 50–100 manually.
Accuracy: 99.9% dosing precision.
Visual Aid: A workflow diagram showing the Jiko+ process, from loading pre-rolls to ejecting finished hash holes, with labels for the Donut Maker Poker and infusion wheel.
Case Study: A Nevada dispensary used the Jiko+ to produce 10,000 hash holes weekly, achieving 99.8% accuracy and cutting production time by 60%.
Essential Jiko+ Parts and Accessories
The Jiko+ relies on specialized components to maintain peak performance, available at the Sorting Robotics Parts Store:
Infusion Needles:
V16-RI Donut Maker Needle (Set of 10): $300.00 USD. Optimized for hash hole infusion.
V7 Needle (Set of 10): $300.00 USD. Handles thicker concentrates like badder.
Needle Nozzle: $250.00 USD. Ensures clog-free injection.
Wheels and Ejectors:
Infusion Wheels: $800.00 USD. Support standard pre-rolls.
Custom Wheels: $2,400.00 USD. For unique sizes.
Wheel Ejector: $475.00 USD. Automates pre-roll removal.
Concentrate Handling:
Pressure-rated Concentrate Jars: $25.00 USD. Store 50g of rosin safely.
Material Jar Lid: $15.00 USD. Airtight seals preserve terpenes.
Material Transfer Tool: $50.00 USD. Minimizes waste during loading.
Maintenance:
Foam Wipers (Set of 40): $60.00 USD. Prevent needle clogs.
Cleaning Swabs: $25.00 USD. For detailed cleaning.
Y-Axis Grease (10 Pack): $30.00 USD. Extends component life by 25%.
Kimwipes: $10.00 USD. Lint-free cleaning.
Packaging:
Jiko Approved Blunt Wraps (6 Varieties): $125.00 USD each. Tested for compatibility.
12mm Blunt Tube Caps: $1.00 USD. Secure pre-rolls.
Warranty:
Jiko+ Warranty Renewal: $7,200.00 USD. Annual coverage for repairs and support.
Maintenance Tip: Clean needles every 2,000 pre-rolls and replace every 10,000 infusions to ensure 99.9% accuracy.
Benefits of Automating with the Jiko+
Automating rosin and hash hole pre-roll infusion with the Jiko+ offers transformative advantages:
Scalability: Scales from 10,000 to 40,000 pre-rolls monthly, meeting peak demand during events like 4/20.
Cost Savings:
Labor: 98% reduction ($5 to $0.10/joint).
Waste: 20–30% less concentrate loss, saving $5,000–$10,000 monthly.
ROI: Achieved in six months for high-volume producers.
Consistency: AI ensures uniform rosin placement, reducing customer complaints by 30%.
Versatility: Supports multiple concentrates (rosin, badder, distillate) and pre-roll types (cones, blunts).
Sustainability: Cuts power use by 15% and material waste, appealing to 70% of eco-conscious consumers.
Brand Loyalty: Consistent potency (40% THC) and flavor boost repeat purchases by 25%.
Example: Choice Labs in Michigan launched a hash hole line with the Jiko+, increasing sales by 20% due to reliable quality and flavors like Strawberry Kush.
Stat: 92% of Jiko pilot program participants purchased the machine, citing consistency and cost savings.
Setting Up and Maintaining the Jiko+
Setup Steps
Schedule a Demo: Book a virtual or in-person demo at sortingrobotics.com.
Pilot Program: Test the Jiko+ for $9,000 (credited toward purchase) to ensure compatibility.
Customize Wheels: Order custom wheels ($2,400.00 USD) for unique pre-roll sizes.
Stock Parts: Purchase V16-RI needles ($300.00 USD), wipers ($60.00 USD), and jars ($25.00 USD).
Train Staff: Sorting Robotics’ technicians set up recipes and train operators in 1–2 days.
Maintenance Tips
Cleaning: Use wipers and swabs every 2,000 pre-rolls to prevent buildup.
Lubrication: Apply Y-Axis Grease monthly to reduce wear.
Needle Care: Replace needles every 10,000 infusions.
Health Monitoring: Check the dashboard for alerts on jar gaskets ($25.00 USD) or lids ($15.00 USD).
Support: Join the Jiko Care Slack channel for real-time assistance.
Visual Aid: A downloadable maintenance checklist infographic, outlining cleaning, lubrication, and needle replacement tasks.
Tip: Stock wipers and swabs during peak seasons to avoid delays.
Safety and Legal Considerations
Operator Safety: Train staff on OSHA guidelines, using gloves when handling concentrates.
Maintenance Safety: Power off the Jiko+ before cleaning or replacing parts to avoid injury.
Cannabis Laws: Comply with local regulations (e.g., 21+ in most U.S. states) for pre-roll production.
Product Safety: Use lab-tested flower and concentrates to ensure consumer safety.
Environmental Safety: Dispose of used swabs and wipers as hazardous waste per EPA guidelines.
Resource: Contact the National Poison Control Center (1-800-222-1222) for emergencies.
Tip: Conduct monthly safety audits to ensure compliance and protect your brand.
FAQs
What is the Jiko+ Donut Maker?
The Jiko+ Donut Maker is a high-performance robotic system engineered by Sorting Robotics to automate the infusion process for hash holes and rosin pre-rolls. Designed for cannabis manufacturers and dispensaries, it combines precision with speed, producing up to 800 infused pre-rolls per hour with an impressive 99.9% dosing accuracy. This level of consistency and efficiency eliminates manual labor challenges and enables scalable, high-volume production of solventless and rosin-based products.
What types of concentrates are compatible with the Jiko+?
The Jiko+ is designed to work seamlessly with a wide range of cannabis concentrates, providing unmatched versatility for infused pre-roll production. It supports live rosin, badder, distillate, sauce, and shatter, giving operators the flexibility to craft unique products tailored to their brand and consumer preferences. Whether you specialize in full-spectrum extracts or prefer terpene-rich options, the Jiko+ adapts to your infusion needs.
How does the Jiko+ help reduce production costs?
By automating labor-intensive tasks, the Jiko+ significantly reduces operational expenses. It slashes labor costs by up to 98%, lowering the cost per joint from $5.00 to just $0.10. Additionally, its precision-engineered system cuts concentrate waste by 20% to 30%, preserving expensive materials like live rosin. These savings translate into a fast return on investment—most users see ROI in six months or less, depending on production volume.
What kind of maintenance does the Jiko+ require?
The Jiko+ is built for long-term performance and requires only minimal, scheduled maintenance to operate at peak efficiency. Basic upkeep includes cleaning the system after every 2,000 infused pre-rolls, lubricating moving components once a month, and replacing the infusion needle after 10,000 uses. With proper care, the Jiko+ delivers years of reliable service while minimizing unexpected downtime.
Can the Jiko+ accommodate custom pre-roll sizes and formats?
Yes, the Jiko+ is engineered for flexibility. It works with a variety of pre-roll types, including cones, blunts, and tubes, across sizes ranging from 0.8g to 1.0g. The machine uses standard infusion wheels priced at $800.00 USD, and custom wheels are also available for more specialized formats at $2,400.00 USD. This adaptability makes the Jiko+ ideal for brands with unique product lines or evolving pre-roll designs.
How does automation improve hash hole quality?
Automation with the Jiko+ delivers consistent, high-quality hash holes by leveraging AI-driven precision to place the rosin exactly where it needs to go. This eliminates common manual errors like uneven burns or concentrate misplacement. The result is a uniform, smooth-burning hash hole that retains up to 40% THC potency, offering a better experience for consumers and a premium product for brands.
Where can I purchase Jiko+ replacement parts and accessories?
All Jiko+ replacement parts and accessories are available through the Sorting Robotics Parts Store. You can find everything from infusion needles and wipers to jars and wheel components, with prices starting as low as $1.00 USD. This makes it easy to keep your equipment in top shape and maintain uninterrupted production without sourcing from third-party vendors.
Transform Your Infused Pre-Roll Line with the Jiko+ Donut Maker
Automating rosin and hash hole pre-roll infusion is a game-changer for dispensaries, and Sorting Robotics’ Jiko+ Donut Maker leads the way. With AI-driven precision, scalable output, and 98% cost savings, it transforms production while ensuring consistent, high-quality pre-rolls that delight consumers. From the Donut Maker Poker to custom wheels, every feature is designed for efficiency and sustainability. Ready to revolutionize your infused pre-roll line? Contact Sorting Robotics at +1 (747) 298-6871 or visit sortingrobotics.com for a demo. Join the automation revolution and elevate your cannabis brand today!
Engage With Us: Have you automated pre-roll production? Share your insights or questions in the comments!
