Maximizing Efficiency in Cannabis Production with MoonGlu
Cannabis production has come a long way in recent years, but efficiency is still a top challenge for many operators. Manual pre-roll processes can be slow, messy, and inconsistent, which means wasted product and extra labor costs. According to industry data, the pre‑roll category saw rapid expansion from just over 5% of total cannabis sales in 2020 to more than 13.5 % by 2023, and it is projected to keep growing as overall demand rises.
That is where MoonGlue comes in. This specialized adhesive is designed specifically for pre-rolls, tips, and wraps, helping producers achieve faster and more reliable results. By combining MoonGlue with smart workflows and automation, cannabis brands can save time, reduce waste, and maintain consistent product quality.
In this blog, we will explore how MoonGlue can transform your pre-roll production and maximize efficiency at every step.
The Role of Adhesives in Pre-Roll Manufacturing
Adhesives may not be the first thing people think about in cannabis production, but they play a crucial role in pre-roll quality and efficiency. Every seal affects how the pre-roll burns, how it looks, and how the consumer experiences the product. Therefore, choosing the right adhesive can make a noticeable difference in production outcomes.
Why Adhesive Choice Matters
The type of adhesive used directly impacts pre-roll burn quality, appearance, and consistency. If the adhesive is too thick or sticky, it can create uneven seals that affect the way the pre-roll burns. On the other hand, an adhesive that is too thin may fail to hold the tip or wrap in place, leading to wasted product.
MoonGlue stands out because it has the right viscosity for pre-rolls and wraps, allowing for smooth, even application. It is also odorless and flavorless, so it does not interfere with the natural aroma or taste of cannabis. Additionally, MoonGlue is vegan and food-safe, which reassures producers and consumers that the adhesive is clean and compliant with safety standards. These qualities help maintain product consistency and support a premium experience for end users.
Common Challenges With Manual Adhesives
Traditional manual adhesives often create headaches in production. Uneven application is a common issue, leading to irregular seals and burned or distorted pre-rolls. Sticky residue can accumulate on machinery, slowing down production and creating additional clean-up work. In some cases, adhesives clog automated or semi-automated equipment, further reducing efficiency.
Labor intensity is another challenge with manual adhesives. Applying glue consistently by hand takes time and requires careful attention. Even small mistakes can lead to human error, which increases waste and lowers overall output. MoonGlue helps reduce these problems because it is designed to work reliably with both manual and automated systems, making pre-roll manufacturing smoother and more predictable.
How MoonGlue Enhances Production Efficiency
Efficiency in cannabis production goes beyond speed. It’s about achieving consistent quality, reducing waste, and keeping production lines running smoothly. MoonGlue is designed to address these needs directly, making pre-roll operations faster, cleaner, and more reliable.
Seamless Integration With Robotics
MoonGlue works flawlessly with machines like Jiko, Jiko+, and Stardust. By combining automated precision with a reliable adhesive, production lines experience fewer stoppages and more predictable output. Operators can focus on monitoring workflow instead of correcting misapplied glue. This integration reduces repetitive manual labor and helps eliminate errors that typically occur when adhesives are applied by hand.
Consistent Seals Across Every Pre-Roll
One of the biggest efficiency gains comes from consistency. MoonGlue maintains uniform viscosity, which ensures that every pre-roll, regardless of size or coating, is sealed properly. Consistent seals reduce rejects, improve burn quality, and maintain a premium product appearance. For brands, this translates into better customer satisfaction and fewer returns or complaints.
Increased Production Speed
Because MoonGlue spreads evenly and cures quickly, machines and operators can move through production lines faster. Pre-rolls that would normally require adjustment or re-gluing now move seamlessly from one stage to the next. Over time, these small gains accumulate into significant improvements in throughput, making high-volume production more manageable.
Reduced Waste and Machine Maintenance
MoonGlue prevents sticky buildup and clogs, two common problems with traditional adhesives. Clean machinery means less downtime and fewer interruptions, which directly improves productivity. Additionally, less adhesive waste helps reduce material costs, making the production line more efficient and cost-effective overall.
Flexible Use for Multiple Pre-Roll Formats
MoonGlue supports a wide range of pre-roll types, including standard cones, kief-coated joints, and flavored wraps. This flexibility allows operators to switch between product lines without changing adhesives or compromising efficiency. Manufacturers can maintain high-speed output even when producing multiple varieties simultaneously.
Supporting Lean Operations
By reducing manual intervention and minimizing mistakes, MoonGlue supports lean production practices. Teams spend less time troubleshooting, which allows operators to focus on higher-value tasks like quality inspection and packaging. This streamlined workflow not only increases output but also improves overall operational organization.
Best Practices for Using MoonGlue Effectively
To get the most out of MoonGlue, it helps to follow a few practical steps that improve both consistency and production speed. Good application, correct product choice, and proper handling make a big difference in pre‑roll output quality and workflow smoothness.
Manual vs. Automated Application Techniques
When applying MoonGlue manually, start by making sure your work area is clean and dry. For each pre‑roll, apply a thin, even layer of adhesive along the edge of the wrap. This creates a secure seal without excess glue that could interfere with burn consistency or appearance. It helps to use a small applicator bottle or brush for more controlled placement, especially on delicate wraps.
In automated systems, MoonGlue goes into the machine’s reservoir according to the equipment’s instructions. Operators should check that no air bubbles are trapped and that the glue flows smoothly through the dispensing nozzles. Regularly inspect nozzles for buildup, because even small clogs can affect adhesive quality and production speed.
For both manual and automated use, allow the adhesive a short moment to set before moving to the next step in production. This improves bond strength and keeps wraps from shifting. If you see uneven coating or missed spots, slowing down the process slightly can help operators keep standards high without sacrificing output.
Selecting the Right MoonGlue Variant
MoonGlue comes in several versions to meet different production and branding goals. The flavorless MoonGlue is ideal for classic pre‑rolls where you want the pure cannabis aroma and taste to shine. Many operators prefer this for traditional products or when they want a neutral profile.
For brands that want a bit of flair, flavored variants such as Blue Razz or Apples and Bananas add a subtle taste and sensory appeal without interfering with the product’s quality. These can be great for limited editions or products aimed at specific customer segments.
When matching adhesive to wrap type and pre‑roll size, always test a small batch first. Thicker wraps, like blunt wraps or hemp wraps, may need slightly different application pressure or glue amounts compared to thin paper wraps. Testing helps you dial in the optimal amount to use without waste or weak seals.
Storage, Handling, and Shelf Life
How MoonGlue is stored and handled affects its performance over time. Keep containers in a cool and dry place away from direct light or heat, and make sure lids are sealed tightly when not in use to prevent drying or contamination.
Most facilities find it helpful to organize stock so older containers are used first, which helps maintain consistency across batches. If MoonGlue thickens or changes texture, let it sit at room temperature and gently agitate the container before use to bring it back to the right consistency.
Regularly cleaning applicator tips and machine nozzles stops buildup and avoids interruptions in flow. This also protects equipment and keeps adhesive performance stable over longer runs. Proper handling like this supports consistent sealing and helps you hit production targets with fewer delays.
How You Can Measure Efficiency Gains With MoonGlue
The best way to see the impact of MoonGlue is to track a few key metrics in your pre-roll production and compare results over time. Even without large-scale case studies, producers can measure efficiency gains using simple, practical methods.
Key Metrics to Track
Before testing MoonGlue, it helps to identify the metrics that will show clear improvements in production. These measurements make it easier to see where MoonGlue adds value and where small adjustments can have big effects.
Focus on metrics like:
Throughput – Number of pre-rolls completed per hour.
Yield – Percentage of pre-rolls that pass quality control.
Reject Rate – Units lost to failed seals or appearance issues.
Downtime – Minutes lost due to cleanup or adhesive clogs.
Labor Hours – Operator hours per batch.
Adhesive Use – Grams of MoonGlue per 1,000 units.
Qualitative Feedback – Visual inspection, burn quality, or customer comments.
Setting a Baseline
To understand MoonGlue’s impact, start by creating a baseline. This step shows how your production currently performs and gives you a clear point of comparison.
Record metrics for a typical production run without MoonGlue. Then, introduce MoonGlue under the same conditions, using the same operators and machines. You can track results manually with spreadsheets or logs, or use software like LAKA for automated data collection. Establishing a baseline ensures that any observed improvements are truly due to MoonGlue.
Calculating Efficiency Gains
Once you have baseline and MoonGlue data, you can calculate the efficiency gains to see real improvements.
Compare MoonGlue runs with your baseline metrics.
Example: production increases from 1,200 pre-rolls per hour to 1,500.
Subtract baseline: 1,500 minus 1,200 = 300.
Divide by baseline: 300 ÷ 1,200 = 0.25.
Convert to percentage: 0.25 × 100 = 25% improvement in throughput.
Qualitative Observations
Numbers are important, but qualitative insights can also highlight efficiency improvements.
Conduct visual inspections and simple burn tests on pre-rolls. Collect feedback from internal QC teams or early customers. Pay attention to seal consistency, appearance, and handling. These observations help confirm that MoonGlue not only increases output but also maintains product quality.
Presenting Your Results
Finally, share your findings in a clear, actionable way. Create a simple dashboard or table showing before-and-after metrics.
Highlight key improvements such as:
Units per hour increase
Labor hours saved
Waste reduction
Potential cost savings
Running a 2–4 week pilot with daily tracking ensures reliable data. By presenting results this way, even beginners can clearly see how MoonGlue contributes to efficiency, consistency, and overall production quality.
See the Difference MoonGlue Can Make Today
MoonGlue is more than just an adhesive. It helps cannabis producers save time, reduce waste, and maintain consistent pre-roll quality, whether in small batches or large-scale automated production. By improving seal reliability, simplifying cleanup, and integrating seamlessly with machines like Jiko and Stardust, it supports both efficiency and scalability for modern operations.
For brands looking to boost productivity and deliver a premium product, MoonGlue is an essential part of the workflow. Producers can see real improvements in throughput, labor savings, and overall product consistency without compromising taste or aroma.
Don’t wait to optimize your pre-roll production. Request a MoonGlue sample, book a demo, or contact Sorting Robotics today and start experiencing smoother, faster, and more reliable cannabis manufacturing.
Frequently Asked Questions
Is MoonGlue safe for flavored and unflavored pre-rolls?
Yes. MoonGlue is food-safe, vegan, and plant-based, so it does not introduce harmful chemicals or affect compliance standards. The flavorless variant is perfect for classic pre-rolls where the natural aroma and taste of cannabis should shine, while the flavored variants add a subtle taste without compromising safety or quality. This makes it suitable for both flavored and unflavored pre-rolls.
Can MoonGlue be used in both manual and automated pre-roll production?
Absolutely. MoonGlue is designed to work efficiently in both settings. For manual application, it can be applied with a small brush or applicator for precise, even sealing. For automated production, it integrates seamlessly with machines like Jiko, Jiko+, and Stardust, providing consistent adhesive flow, reducing human error, and maintaining throughput.
How does MoonGlue reduce waste in cannabis production?
MoonGlue helps reduce waste in several ways:
Prevents failed or uneven seals, so fewer pre-rolls are rejected.
Minimizes adhesive buildup on machines, reducing clean-up downtime and material loss.
Improves bond consistency, which lowers the number of pre-rolls that need to be remade.
By addressing these common production issues, MoonGlue supports smoother workflows and more efficient use of materials.
What is the shelf life of MoonGlue, and how should it be stored?
MoonGlue should be stored in a cool, dry place away from direct sunlight or heat. Keep containers tightly sealed when not in use to prevent drying or contamination. Under proper storage conditions, MoonGlue maintains its consistency and effectiveness for extended periods, allowing operators to use it reliably across multiple batches. Gently agitating the container before use can restore consistency if any settling occurs.
Can MoonGlue improve burn quality and consistency of pre-rolls?
Yes. By providing an even and reliable seal, MoonGlue helps maintain the integrity of the pre-roll, which ensures uniform burning and consistent draw. This improves both the consumer experience and product quality, making each pre-roll burn predictable and enjoyable. Consistent seals also reduce uneven edges and loose material, which can cause issues with burn rate and overall satisfaction.
